Case 800, 1000 Crawler Dozer Service Manual

• Covers Case 800 Crawler (Serial 7081201 and up) and 1000 Crawler (Serial 7103000 and below)
• P/N 9-72062
• 318 pages
• Downloadable PDF format
• Searchable, printable
• 80mb file size
• Works with Windows/Mac/Tablet/Mobile

The Case 800, 1000 service manual includes technical specifications, instructions, illustrations and schematics to guide mechanics through mechanical, electrical and hydraulic repairs. The service manual was digitally reproduced from the original dealer manual into a clear, searchable PDF format and is ideal for mechanics repairing or rebuilding the Case 800 or 1000 crawler. This manual can be downloaded instantly to your computer, tablet or phone immediately after checkout.

Latest edition.

Topics:

GENERAL INFORMATION

• Model 800 Dozer/Loader Specifications
• Model 1000 Dozer/Loader Specifications
• Ripper Specifications

ENGINE GENERAL INFORMATION AND SPECIFICATIONS

• Engine Specifications
• Torque, Clearance and Limits Data
• Elementary Principles of Diesel Engines
• The Diesel Cycle

FUEL AND LUBRICATION

• Fuel Oil Recommendations
• Diesel Fuel Oil Specifications
• Handling and Storage
• Fuel System Precautions
• Fuel Piping Arrangements
• Dirt is the Worst Enemy of a Diesel Engine
• Lubrication Recommendations
• Oil Filter
• Oil Change Frequency
• Oil Pump
• Air Cleaner

ENGINE COOLING

• Cleaning the Cooling System
• Radiator Pressure Cap
• Engine Oil Cooler

COLD WEATHER STARTING

ENGINE REPAIR AND OVERHAUL

• Cylinder Head
• Valve Guides
• Valves
• Valve Springs
• Rocker Arms
• Installing Head
• Cylinder Block
• Re-Ringing
• Re-Sleeving Block
• Pistons
• Piston Rings
• Piston Pins
• Crankshaft and Main Bearings
• Camshaft
• Timing Gears
• Crankshaft End Play
• Front Oil Seal
• Rear Crank shaft Oil Seal
• Flywheel and Flywheel Housing

LANCHESTER BALANCER

• Principles of Operation
• Removing Lanchester Balancer From Engine
• Disassembly Assembly Procedure
• Installation and Timing Instructions

FUEL SYSTEM

• General Information
• Components and Functions
• Fuel Flow
• Charging and Discharging
• End Plate Operation
• Centrifugal Governor
• Torque Control
• Removal of Pump From Engine
• Pump Disassembly
• Pump Parts Inspection
• Pump Assembly
• Automatic Advance
• Drive Shaft
• Pump Installation and Timing
• Fuel Piping and Filtration.
• Special Tools
• General Pump Data
• Injectors, Nozzles, and Holders

TORQUE CONVERTER

• General Information
• Service Information
• Removing/Installing Torque Converter
• Disassembly/Reassembly
• Troubleshooting

TERRAMATIC TRANSMISSION

• General Information
• Power Flow
• Removing/Installing Transmission
• Disassembly/Reassembly of Transmission
• Adjustment of Transmission Pressures

FINAL DRIVE SYSTEM

• Removing/Installing Final Drive
• Disassembly/Assembly of Final Drive

TRACK SYSTEM

• Disassembly/Reassembly of Track System
• Disassembly/Reassembly of Sub-Assemblies
• Assembly of Track Frame To Tractor
• Torsion Bar Suspension
• Track Replacement
• Adjustment and Alignment

ELECTRICAL SYSTEM

• General Information
• Wiring Diagram
• Wiring Harness
• Electrical Troubleshooting
• Battery
• Cranking Motor
• Generator
• Voltage and Regulator

HYDRAULIC SYSTEM

• General Information
• Hydraulic Components
• Hydraulic Oil
• Hydraulic Fluid Reservoir
• Hydraulic Pressure And Reservoir Return Lines
• Pump
• Valves
• Checking Relief Valve Setting
• Cylinders
• Hydraulic Cylinder Torque Specifications
• Hydraulic System Diagnosis Chart

Example from one of our manuals (actual manual contents may vary):

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