Case 800, 1000 Crawler Dozer Service Manual

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SKU: OM-0168 Categories: , Tags: , ,
  • Covers Case 800 Crawler (Serial 7081201 and up) and 1000 Crawler (Serial 7103000 and below)
  • 318 pages
  • Downloadable PDF format
  • Searchable, printable
  • 80mb
  • Works with Windows/Mac/Tablet/Mobile

The Case 800 and 1000 Crawler Dozer Service Manual includes specifications, step-by-step instructions and accurate illustrations to aid mechanics with any mechanical, electrical or hydraulic repairs. The complete service manual was carefully reproduced from the original dealer manual and is a must for mechanics repairing or rebuilding their 800 or 1000 Crawler Dozer to the manufacturer’s standards. This service manual is also referred to as the shop manual or repair manual. View the Case 800, 1000 Crawler Dozer Service Manual on your computer or print off pages as needed.

The topics included in the Case 800/100 Crawler Dozer Service Manual are listed below

GENERAL INFORMATION

Model 800 Specifications
Model 800 Loader Specifications
Model 800 Dozer Specifications
Model 1000 Specifications
Model 1000 Loader Specifications
Model 1000 Dozer Specifications
Ripper Specifications

ENGINE

SECTION A – GENERAL INFORMATION AND SPECIFICATIONS
Engine Specifications
Elementary Principles of Diesel Engines
The Diesel Cycle

SECTION B – FUEL AND LUBRICATION
Fuel Oil Recommendations
Diesel Fuel Oil Specifications
Handling and Storage
Fuel System Precautions
Fuel Piping Arrangements
Dirt is the Worst Enemy of a Diesel Engine
Lubrication Recommendations
Oil Filter
Oil Change Frequency
Oil Pump
Air Cleaner

SECTION C – ENGINE COOLING
Cleaning the Cooling System
Radiator Pressure Cap
Engine Oil Cooler

SECTION D – COLD WEATHER STARTING

SECTION E – ENGINE REPAIR AND OVERHAUL
Cylinder Head
Valve Guides
Valves
Valve Springs
Rocker Arms
In stalling Head
Cylinder Block
Re-Ringing
Re-Sleeving Block
Pistons
Piston Rings
Piston Pins
Crankshaft and Main Bearings
Camshaft
Timing Gears
Crankshaft End Play
Front Oil Seal
Rear Crank shaft Oil Seal . .
Flywheel and Flywheel Housing

SECTION F – LANCHESTER BALANCER
Principles of Operation
Removing Lanchester Balancer From Engine
Disassembly Procedure
Assembly Procedure
Installation and Timing Instructions

SECTION G – REASSEMBLING ENGINE

SECTION H – TORQUE SPECIFICATIONS

SECTION I – SERVICE DIAGNOSIS

SECTION J – LIMITS AND CLEARANCE DATA
Engine Model HD 277
Engine Model JD 382

FUEL SYSTEM

SECTION A – GENERAL INFORMATION
SECTION B – COMPONENTS AND FUNCTIONS
SECTION C – FUEL FLOW
SECTION D – CHARGING AND DISCHARGING
SECTION E – END PLATE OPERATION
SECTION F – CENTRIFUGAL GOVERNOR
Governor and Throttle Adjustments
SECTION G – TORQUE CONTROL
SECTION H – REMOVAL OF PUMP FROM ENGINE
SECTION I – PUMP DISASSEMBLY
SECTION J – PUMP PARTS INSPECTION
Inspection Check Chart
SECTION K – PUMP ASSEMBLY
SECTION L – AUTOMATIC ADVANCE
SECTION M – DRIVE SHAFT
SECTION N – PUMP INSTALLATION AND TIMING
Bench Timing
Installation and Timing
SECTION 0 – FUEL PIPING AND FILTRATION.
SECTION P – SPECIAL TOOLS
SECTION Q – GENERAL PUMP DATA
SECTION R – INJECTORS, NOZZLES, AND HOLDERS
Nozzle Assemblies
Pintle Type Nozzles
Nozzle Servicing and Testing
Removal of Nozzles From Engine
Testing
Disassembly and Cleaning Nozzle
Installing Nozzle

TORQUE CONVERTER

TERRAMATIC TRANSMISSION

FINAL DRIVE SYSTEM

TRACK SYSTEM

HYDRAULIC SYSTEM

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